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NEED TO KNOW HOW MANY ARE IN THE BOX?
NEED TO KNOW HOW MANY YOU HAVE PRODUCED ?
THE DYNA*COUNT WILL SOLVE YOUR PROBLEM WITH
A COUNTING SYSTEM BASED ON THE WEIGHT OF YOUR PRODUCT, SIMPLY CALIBRATE
THE SYSTEM TO YOUR PRODUCT WEIGHT, TARE THE CONTAINER AND SET THE
QUANTITY REQUIRED. ACCURATE TO 1 IN 1000 WITH A PRODUCT WEIGHT AS LOW AS
3 GRAMS.
THE FLEXIBLE PLC CONTROL WILL PROVIDE YOU
WITH ALL THE DATA REQUIRED:-
-
 QUANTITY
IN THE BOX DURING THE COUNT CYCLE
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NUMBER OF BOXES FILLED
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TOTAL QUANTITY OF PRODUCT PRODUCED
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PRODUCT CODE
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PRODUCT DESCRIPTION
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PRINTOUT FACILITY
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BAR CODING
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COMMUNICATION LINK TO A MANAGEMENT DATA
SYSTEM
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VARIOUS OPTIONS AVAILABLE FOR PRODUCT AND
CONTAINER FEEDING SYSTEMS.
USE
The Dyna*Count box filling system is used
to count product with varying weights. Once a target component count has
been reached an empty box will be loaded after the full box has been
removed from the weigh scales. Depending on the requirements of the user
the configuration of the conveyors can be designed to suit using the
unique Dyna*Con conveyor belt system.
LIMITATIONS
The weigh scale can accommodate products
with individual weights as low as 3 grams. Any weights below this should
be referred to the supplier for suitability. Capacity of the standard
load-cell assembly is 60 kilograms with a component capacity of 40
kilograms. If higher capacity is required please refer to supplier for
information.
CONSTRUCTION
The standard system configuration comprises
of four Dyna*con belt conveyors. The empty box conveyor will deliver
empty boxes waiting to be filled on to the weigh conveyor. The full box
conveyor removes the full boxes from the weigh conveyor. The loading
conveyor is variable speed and delivers the component from the process
to the box. When close to the target quantity in the box the conveyor
will slow down to prevent overfilling.
The control system has a user friendly
touch screen display (see below pictures) that allows the operator to
set the box quantity and calibrate the system according to the product
being counted. The control also keeps track of how many boxes have been
filled and total number of components loaded into boxes. A PLC
controlled system allows flexibility and networking of machines. If
required a central monitoring system can be used to communicate with
multiple machine’s to allow information to be used for management
analysis. The system is self-monitoring telling the operator when the
machine is out of empty boxes or that the full box conveyor has no more
room for full boxes.
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